WA

Wastage Analytics

Production Quality & Waste Management Dashboard

MRM Β· Closed job waste

Compare Checked On dates from your Excel upload. High-waste jobs show production reasons, operator, and bifurcation from the High Wastage Sheet (merged automatically on upload).

FY 2026–27
Checked On period
2026-05-10 β†’ 2026-05-17
Closed jobs with Checked On between these dates (inclusive) Β· FY 2026 only (calendar 2026-04-01 – 2027-03-31)
High waste (all depts)
14
Wastage Remark = HIGH
Low waste (all depts)
111
OK / blank / other remark
Total closed
125
In Checked On window
By department
High waste Low waste Click a number to open job list
Department High waste Low waste Total closed
CORRUGATION
4 25 29
DUPLEX
10 84 94
PAPER BAG
0 2 2
All departments
14 111 125
CORRUGATION Β· High waste detail

RCA from High Wastage Sheet: production reason, operator, root cause, corrective action, and bifurcation match vs waste sheets.

J/S No Client Waste sheets Match Production reason Root cause Preventative Corrective action Operator Waste bifurcation Declared Effective Checked On
126 Dinshaw Icecream 560 Incomplete bifurcation β€” β€” β€” β€” jaykishan + Lakhan + Lavkush , Karan zade , Roshan sende , amardeep + raja , all Currugation Punching Operator Process wastage - 500 sheet - Printing - 20 sheet , Flute ply - 57 sheet , sheet pasting - 22 ( 221 miss ) , Punching - 9 ( 171 miss) , 63 pasting - 3 extra 500.0 503.0 2026-05-10
13 Jubilant Food Works 606 Matched β€” β€” β€” β€” Vitthal sir Process wastage - Printing - 75 sheet , Punching out - 28 , flute pasting - 27 sheet , Striping to Gpn - 476 sheet β€” 606.0 2026-05-17
159 Oam Industries 390 Matched β€” β€” β€” β€” Pavitra roshan Process wastage - 100 sheet , Punching to Gpn - 290 β€” 390.0 2026-05-10
240 Oam Industries 313 Matched β€” β€” β€” β€” Parasram wanjari + lavkush , Karan zade+ pavitra , Process wastage - 100 sheet , Pasting - 25 sheet , Pasting to GPN - 187.5 sheet , β€” 312.5 2026-05-17
DUPLEX Β· High waste detail

RCA from High Wastage Sheet: production reason, operator, root cause, corrective action, and bifurcation match vs waste sheets.

J/S No Client Waste sheets Match Production reason Root cause Preventative Corrective action Operator Waste bifurcation Declared Effective Checked On
230 Dlecta Foods 313 Incomplete bifurcation colour variation and lamination wrinkles β€” β€” β€” Vilas + ratnesh , Bharat + purushottam , Bharat rakesh Process wastage - 125 sheet sorting wastage 180 sheet(Shade 69 sheet , Lamination -62 sheet , Punching -26 sheet , pasting - 8 sheet , - 23 sheet miss β€” 305.0 2026-05-17
327 BLR Jubilant 1250 Mismatch Two pass printing . Not proper run on printing . registration out problem while 2 nd pass registration issues when 1st gauge out proper checking need one pass printing with 4 colour jaikishan + Lakhan - Ratnesh Process wastage - 150 sheet - After cuttting and sorting 1150 sheet β€” 1300.0 2026-05-17
348 Dollar Industries 560 Mismatch β€” β€” β€” β€” Sandeep + Lavkush Process wastage - printing - 80 sht, Punching-25 sheet sorting 463 sheet ( 250 shade +213 uv ) , Pasting 6 sheet β€” 574.0 2026-05-10
356 Dove Garments 517 Incomplete bifurcation Colour variation in printing machine but not shown in wastage . printing to punching sheet missing Two job are same paper board size , board not use job sheet wise. β€” If two or three job sheet of same paper board size as well as gsm then use board job sheet wise . And check operator and feederman Parasram wanjari + lavkush , Vilas + Vishnu 200 sheet Short job card Modify - Printing 120 sheet , Punching - 3 sheet - Printing to punching - 175 sheet , Pasting 11 sheet sorting 7 sheet sorting β€” 313.0 2026-05-10
431 Dinshaw Icecream 448 Matched β€” β€” β€” β€” Ravi + Parasram Wanjari , Bharat + Purushottam , Salman + sachin + bharat Process wastage - 100 sheet , sorting wastage - Printing - 15 sheet , Lamination 23 sheet , Punching out - 8 sheet , Pasting 20 sheet - 281 sheet Missing β€” 447.0 2026-05-10
442 Drools Pet Food 409 Matched Two times job load on machine due to colour band problem . Colour variation Unit problem next day plan in day shift and set job we have maintenance plan from 15 May for colur band issue . One by one unit opening and checking all bracket . took 5 th unit ( 5 col ) Ravi + Vilas + Lavkush , Vilas + ratnesh Process wastage - Printing 140 , Punching - 3 As per punching counter - 122 sheet short received , 12 Pasting , 132 sorting wastage - Pritnting - β€” 409.0 2026-05-10
515 Dinshaw Icecream 477 Incomplete bifurcation β€” β€” β€” β€” Amit + Sandeep + Vishnu , Purushottam + Rakesh + bharat , rakesh kumar + vishnu Process wastage - 100 sheet - sorting wastage - Pasting - 6 sheet , sorting wastage - 229 sheet Printing - 92 sheet , Lamination - 134 sheet , Punching - 3 sheet - 141 sheet missing β€” 470.0 2026-05-10
539 Dinshaw Icecream 247 No bifurcation β€” β€” β€” β€” β€” β€” β€” β€” 2026-05-17
648 Ador Welding 350 No bifurcation β€” β€” β€” β€” β€” β€” β€” β€” 2026-05-17
74 Dinshaw Icecream 523 Incomplete bifurcation colour variation , gang printing job . β€” β€” β€” amit + Lavkush , vevraj + rakesh + bharat , vilas + bharat, 3 Job - Process wastage - 160 = Printing - 100 sheet , Lamimation 8 , Punching-8 ( + 44 missing) , Pasting - 6 sheet , Sorting - Shade - 100 sheet , Lamination - 70 , Punching - 20 sheet , sorting to Punching 15 sheet β€” 431.0 2026-05-10
All Checked On dates in FY 2026
Checked On Jobs closed that day
2026-05-17 38
2026-05-10 87
2026-05-03 25
2026-04-26 23
2026-04-19 67
2026-04-12 14