Mail Report
Preview and send the Checked On waste report by email. Section A summarizes closed jobs by month and department; Section B lists high-waste jobs with missing RCA fields from the High Wastage sheet.
Recipients: ishantrambhad@gmail.com
Closed in period
121
High waste
30
RCA pending
30
Missing fields on High sheet
Verified till 2026-08-23
1416
Closed rows cumulative
A. Closed jobs summary (by month · department)
April
| Department | High | Low | Total |
|---|---|---|---|
| CORRUGATION | 4 | 1 | 5 |
May
| Department | High | Low | Total |
|---|---|---|---|
| CORRUGATION | 5 | 5 | 10 |
| DUPLEX | 1 | 1 | 2 |
Jun
| Department | High | Low | Total |
|---|---|---|---|
| CORRUGATION | 2 | 8 | 10 |
| DUPLEX | 2 | 3 | 5 |
| PAPER BAG | 0 | 1 | 1 |
July
| Department | High | Low | Total |
|---|---|---|---|
| CORRUGATION | 10 | 28 | 38 |
| DUPLEX | 6 | 12 | 18 |
| PAPER BAG | 0 | 1 | 1 |
Aug
| Department | High | Low | Total |
|---|---|---|---|
| CORRUGATION | 0 | 4 | 4 |
| DUPLEX | 0 | 26 | 26 |
| PAPER BAG | 0 | 1 | 1 |
B. High wastage — pending RCA responses
Wastage Remark = HIGH and at least one missing: production remark, root cause, prevention, permanent corrective, process waste, operator.
April · CORRUGATION (4 jobs)
| J/S No | Checked On | Client | Waste % | Missing | Production remark | Root cause | Prevention | Permanent corrective | Process waste | Operator |
|---|---|---|---|---|---|---|---|---|---|---|
| 357 | 2026-08-23 | Kaps Foods | 3.7401574803149606 | Process wise wasteOperator name | 500 cartons lock bottom beacuse of cresing folding problem and cracking cartons | make ready problem, not checked proper | repaired the repairable cartons | have to make corrected make ready with required cito | — | — |
| 376 | 2026-08-23 | Dollar Industries | 3.540983606557377 | Operator name | 300 + 400 sheets punching out and litho pasting problem | pasting out problem - litho timing issue in paper feeder | seperate the sheets during litho and run sepearately | litho feeder work - now work completed | 300 + 400 sheets punching out and litho pasting problem | — |
| 400 | 2026-08-23 | Nashik Bajaj | 7.666666666666667 | Process wise wasteOperator name | 405 cartons major dust problem and color varition problem | during printing major dust problem found so machine stopages were more | clean dust and run | board should be clean and without dust | — | — |
| 414 | 2026-08-23 | Bajaj Electricals | 8.854166666666666 | Root causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | 320 cartons sorting and | — | — | — | — | — |
May · CORRUGATION (5 jobs)
| J/S No | Checked On | Client | Waste % | Missing | Production remark | Root cause | Prevention | Permanent corrective | Process waste | Operator |
|---|---|---|---|---|---|---|---|---|---|---|
| 1089 | 2026-08-15 | BLR Jubilant | 1.40876170287935 | Root causePrevention actionPermanent Corrective ActionOperator name | 385 sheets printing process wastage, 476 sheets litho pasting wastage, run many times on machine | — | — | — | 385 sheets printing process wastage, 476 sheets litho pasting wastage, run many times on machine | — |
| 656 | 2026-08-15 | BLR Eatclub | 1.1437908496732025 | Process wise wasteOperator name | 2200 paper short cutting on reel cutting machine and same short received on printing machine. | 2200 sheets short printed, short paper received | change the job with short paper | job sheets must be modified after received short paper | — | — |
| 665 | 2026-08-15 | Ludhiyana Dollar | 3.4626506024096386 | Root causePrevention actionPermanent Corrective ActionOperator name | 352 cartons side pasting process wastage, 470 cartons printing wastage & 400 sheets litho pasting process wastage | — | — | — | cartons side pasting process wastage: 352.0 sheets | — |
| 742 | 2026-08-23 | Dollar Industries | 4.487179487179487 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 744 | 2026-08-23 | Dollar Industries | 4.769230769230769 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
May · DUPLEX (1 jobs)
| J/S No | Checked On | Client | Waste % | Missing | Production remark | Root cause | Prevention | Permanent corrective | Process waste | Operator |
|---|---|---|---|---|---|---|---|---|---|---|
| 1004 | 2026-08-23 | Dollar Industries | 4.332865168539326 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
Jun · CORRUGATION (2 jobs)
| J/S No | Checked On | Client | Waste % | Missing | Production remark | Root cause | Prevention | Permanent corrective | Process waste | Operator |
|---|---|---|---|---|---|---|---|---|---|---|
| 1281 | 2026-08-15 | Shreeji Chikki | 4.996141975308642 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1508 | 2026-08-23 | BLR Jubilant | 3.2957727823191036 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
Jun · DUPLEX (2 jobs)
| J/S No | Checked On | Client | Waste % | Missing | Production remark | Root cause | Prevention | Permanent corrective | Process waste | Operator |
|---|---|---|---|---|---|---|---|---|---|---|
| 1309 | 2026-08-23 | Amul Lucknow | 5.957854406130268 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1505 | 2026-08-23 | Metlok Pvt. Ltd. | 5.625 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
July · CORRUGATION (10 jobs)
| J/S No | Checked On | Client | Waste % | Missing | Production remark | Root cause | Prevention | Permanent corrective | Process waste | Operator |
|---|---|---|---|---|---|---|---|---|---|---|
| 1648 | 2026-08-15 | Arvind Ltd. | 13.007246376811594 | Root causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | 3551 cartons printing wasatge because of UV problem sorting out | — | — | — | — | — |
| 1658 | 2026-08-15 | Ador Welding | 2.5848765432098766 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1732 | 2026-08-15 | Ludhiyana Dollar | 4.417989417989418 | Root causePrevention actionPermanent Corrective ActionOperator name | 545 sheets printing wastage - blue ink correction | — | — | — | 545 sheets printing wastage - blue ink correction | — |
| 1746 | 2026-08-15 | PBS Oil | 4.394224733207784 | Root causePrevention actionPermanent Corrective ActionOperator name | 247 sheets delamiantion problem on litho pasting machine | — | — | — | 247 sheets delamiantion problem on litho pasting machine | — |
| 1761 | 2026-08-23 | Drools Pet Food | 3.201923076923077 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1852 | 2026-08-15 | Dindayal Dollar | 2.2817460317460316 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1897 | 2026-08-15 | Drools Pet Food | 3.1904761904761907 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1905 | 2026-08-15 | Dollar Industries | 1.0309278350515463 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1928 | 2026-08-15 | Dollar Industries | 0.8905228758169934 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1929 | 2026-08-15 | Dollar Industries | 1.1363636363636365 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
July · DUPLEX (6 jobs)
| J/S No | Checked On | Client | Waste % | Missing | Production remark | Root cause | Prevention | Permanent corrective | Process waste | Operator |
|---|---|---|---|---|---|---|---|---|---|---|
| 1548 | 2026-08-23 | BLR Jubilant | 2.5972222222222223 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1555 | 2026-08-23 | Dollar Industries | 4.917279411764706 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1657 | 2026-08-23 | Britannia BEL Foods | 9.766355140186915 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1691 | 2026-08-23 | Dindayal Dollar | 4.194805194805195 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1888 | 2026-08-23 | Almond House | 8.333333333333334 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |
| 1954 | 2026-08-23 | Almond House | 6.25 | Remark by production managerRoot causePrevention actionPermanent Corrective ActionProcess wise wasteOperator name | — | — | — | — | — | — |